Industrial Conveyor Systems
Conveyor belt is researched and developed at Intech with outstanding features, effective application in production of domestic and foreign enterprises. Conveyor systems have transformed mining, manufacturing and logistics operations. The speed and versatility of conveyor systems enable the fast and efficient conveying of a wide range of materials, making them very popular in the packaging and material handling industry, solving conveying problems in any environment. production school.
Main structure of Intech Group conveyor system:
- Conveyor frame: Usually made of steel, stainless steel or profiled aluminum.
- Transmission belt: Usually 2mm, 3mm thick PVC tape, 1.5mm thick PU tape,...
- Transmission mechanism: Consists of steel or stainless steel pulleys, driven by sprockets or belts.
- Traction motor: It is a geared motor, with a capacity from 0.2KW to 3.2KW.
- Control system: Including Inverter, Sensor, Sensor, PLC,...
- In addition, the conveyor systems can also have pneumatic, hydraulic,...depending on the application.
Classification of conveyor systems:
Each type of conveyor has a different shape, function and application, The classification of conveyor systems is usually according to the function of each type or also according to the materials used to make them such as stainless steel, PVC, rubber...
- Rubber conveyor belt: Heat resistant, large capacity.
- Chain Conveyor: Good for bottle loading applications where stability is required.
- Roller conveyors include: plastic roller conveyors, PVC roller conveyors, galvanized steel roller conveyors, motor-driven roller conveyors.
- Vertical Conveyor: transport goods in the vertical direction.
- PVC, PU conveyor belts: Light loads and popular with electronic products.
- Curved Angle Conveyor: redirect product 30 to 180 degrees.
Advantages and disadvantages of Intech Group's conveyor system
Advantage:
- Conveyor belt simple structure, high durability.
- Capable of transporting materials in horizontal, inclined or a combination of both over large distances.
- No noise to the surrounding, low power consumption.
- Transporting bulk goods such as sand, crushed stone, coal, coal from one place to another.
Defect:
- To increase the service life of the conveyor belt, when using it, you should run at an average speed.
- Small conveyor inclination.
- Do not transport in the direction of the curve, need to arrange an additional motor and ice frame to change direction.
Application of the conveyor system Intech Group
Conveyor systems are more commonly used in business, production and construction activities of enterprises. The most applications in the industries: automobile, assembly, manufacturing, ... For chemical production, food, packaging, printing, garment...
- Used to transfer goods in the form of bags and cartons onto cars and containers.
- Used to transfer goods from the 1st floor to the 2nd floor of the factory.
- Used to move goods from one warehouse to another.
- Used to move goods from one location to another in the factory
In addition, conveyor belts for transporting goods have many applications in our real life and production.
Types ofConveyor systems Intech manufactures and supplies
Dưới đây là một số hệ thống băng tải mà Intech sản xuất và cung cấp. Ngoài ra, Intech Group còn sản xuất các loại băng tải với những đặc điểm và công dụng riêng tùy theo yêu cầu của từng khách hàng.
Frequently asked questions
❖ How to choose the right conveyor system?
There are many ways that a conveyance system can be tailored to an operation to increase efficiency and improve speed. Before making a decision to install a conveyor system, several important considerations need to be considered, each conveyor is designed to meet the needs of a particular application.
Conveyor system requirements: - Space: Conveyor system manufacturers check the available space to determine conveyor design. This step requires identifying points of interaction, openings, obstructions, or any areas that may impede the movement of the material.
- Load Capacity: Once the system has been laid out and modeled, it must be determined how much material it can carry. Overloading can damage the conveyor system or cause the system to stop working midway. Factors that affect load capacity are the overall length and width as well as the drivetrain.
- Speed: The speed of a conveyor system is measured in m/min. The average speed of most transmission systems is 20m/min, the speed can be lowered or raised to suit the application.
- Material Handling Type: Powder material handling has a different set of parameters than conveyor systems that handle bulky solid items. A well-designed powder and liquid conveying conveyor system should be tight enough to prevent powder or liquid from escaping. As with other conveying systems, careful examination of material properties is required.
- Configuration: Conveyor systems come in many shapes, styles, sizes, and forms. They can be vertical, inclined, angled, horizontal, curved. Since each system is designed to suit a particular application, it will not be possible to cover all the different configurations.
- Drive system: The driving force of an automatic conveyor system is the power to move the material. It has a bearing to keep the materials moving along the belt. Drive systems can be single or variable speed according to their design. They usually have a gear system powered by a motor. Variable speed actuators have become popular for modern transportation because they allow for changes in the material flow.
- Safety: Conveyor systems are regulated by the Occupational Safety and Health Administration and must meet government safety requirements. We manufacture conveyors that are aware of the regulations and comply with them. Conveyor systems are a precaution that protects employees from having to lift and move bulky materials.
❖ What are the changes in modern conveyor systems?
Over the years, conveyor systems have been continuously improved to operate more efficiently and require less maintenance. Today's conveyor systems are computer controlled and automation is used for maximum performance and flexibility. In the future, better technology and artificial intelligence (AI) are predicted to refine conveyors to further reduce maintenance and breakdowns as well as eliminate direct human supervision while the process works. work is in progress.
Many types of conveyor systems exist today, they are very versatile and can be used to transport small components such as electronic circuit boards or larger components such as gearboxes and motors. Conveyor belts can move items in straight lines, curved angles, between floors through inclines and slopes, or are used in the sorting process of goods. Conveyor belts are applied in all fields, it can work alone or in combination with other devices such as Robots. No matter how challenging your automation needs are, a conveyor system can be designed to meet that need.
❖ What are the challenges and solutions using rollers in conveyor systems?
Rollers help ensure safe and fast material movement along a conveyor. Designing a successful system requires skill, experience and precise calculations. A number of different factors must be taken into account, including the specific need for the type of material being transported, and the speed and capacity of the system. What challenges and solutions help you have a perfect roller conveyor system?
- Conveyor systems are designed for maximum load capacity, regardless of the type of material being transported. Customizable and pre-calculated conveyor rollers to maximize speed, capacity and performance. The type of material to be conveyed dictates the size and capacity of the conveyor system and how the rollers operate. The flexibility of the conveying material directly affects the design of the conveyor roller system.
- The width and length of the conveying material must be accurately calculated for the conveyor roller design. The ratio between length and width affects the stability and rolling speed of the product. Large material heights can lead to material falling during transport along the conveyor. To avoid errors during transportation, the largest surface area should always be in contact with the conveyor.
- In addition, material weight is particularly important in designing a safe and efficient conveyor system. In a perfect conveyor system, the weight of all conveyed materials is evenly distributed on the conveyor.
- With concerns about the material being transported and the requirements for using rollers as conveyor belts, you need a professional supplier to determine the custom design that best meets your business needs.
❖ Where are conveyor systems used?
Conveyor systems can be used in many different industries but are extremely popular in distribution and warehouse spaces as well as in manufacturing and manufacturing. Because the system is adaptable, they can be used in most industries due to the variation in weight, length and the items they can carry.
Main application of conveyor loading system: - Used in assembly lines of components, electrical and electronic equipment.
- Application in the footwear and garment manufacturing industry.
- Application in the food, confectionery and beverage industry.
- Application to transport and move goods with high efficiency.
- Application in railway stations, airports, supermarkets, commercial centers with moving escalator system
❖ Why are conveyor systems commonly used?
Conveyor systems can be used for many reasons but are mainly used to save labor costs while increasing productivity on the part of the production or transportation process which of course means they have can get more products manufactured or sorted and sent to customers faster and more efficiently. Due to the reduced labor required to perform the task, conveyor systems often reduce the space required to move items and free up workspace. Belt conveyors are the most commonly used type of conveyor as they are the most versatile and the least expensive while being able to transport a wide range of shapes, large or small, light and heavy.
❖ What information is needed to set up a new conveyor system?
When a new conveyor system is needed, the key to a successful project is creating a summary of the information needed when setting up the conveyor system. The more detailed the summary, the better chance the supplier has of fulfilling your request. The key pieces of information to consider in creating your conveyor system are as follows:
- The weight of the product you are moving
- Dimensions of the product
- Dimensions of the available floor space for the system
- Floor space drawing
- The height of the building where the system will be installed.
- Request cycle time, system throughput
- Is the system fully automated? Are certain areas required to be left to manual interactions
- Material and load capacity of the floor where the system will be located
❖ How does the conveyor system work?
When the system is in operation, the system's drive motor transmits motion either through the shaft directly or through the chain or belt. At that time, the conveyor face will start to move and move the products on the face of the system.
Typically, the system consists of a conveyor that extends over two or more pulleys. The belt forms a closed loop around the pulley so that it can continuously rotate. The drive pulley pulls the belt causing the material to move. Popular designs use a rotor to power the drive pulley and belt. The belt remains attached to the rotor through friction between the two surfaces. In order for the belt to move efficiently, both the drive pulley and the idling must run in the same direction. The speed of the conveyor can be adjusted to suit the traveling conditions. With a very low coefficient of extension, the system is easy to transport over long distances with high speed.
❖ Lợi ích của hệ thống băng tải là gì?
- Băng tải tự động hóa rất nhiều hoạt động của con người liên quan đến sản xuất và vận chuyển vật liệu
- Liên tục tải và dỡ các mặt hàng trong một thời gian dài
- Băng tải nghiêng cho phép các sản phẩm ở mọi kích cỡ được di chuyển từ độ cao này sang độ cao khác hoặc giữa nhiều tầng
- Có thể di chuyển theo cả hai hướng, cung cấp giải pháp linh hoạt để vận chuyển sản phẩm về dây chuyền sản xuất
- Kiểm soát hoàn toàn tốc độ di chuyển sản phẩm, giảm đáng kể nguy cơ bị vỡ và gây mất mát do các vấn đề xử lý
