INTECH CONVEYOR - INDUSTRIAL CONVENIENT SYSTEM
Intech Conveyors - Conveyor systems for industrial production automation. Intech Group is proud to be a reputable manufacturer, helping businesses and factories nationwide to automate production systems. Designed and assembled by us to ensure quality according to International standards.
Intech Group has invested in researching new manufacturing technologies, learning and applying modern scientific achievements, investing in advanced specialized equipment and machinery to maximize production efficiency. We regularly participate in science and technology fairs as well as continuously send engineers to participate in seminars and advanced technical classes to meet the rigorous requirements of production.
Intech manufactures conveyor belts with many outstanding advantages:
- Intech conveyor belts ensure high quality and effective use because they are thoroughly researched and developed before being manufactured and delivered to customers.
- Standard modular design should be able to quickly disassemble and change easily.
- There are options for customers to choose from to ensure maximum efficiency.
- Increase transmission speed, reduce transportation time, increase labor productivity.
- Reduce labor costs for moving materials.
- Easy to operate, replace and maintain.
- Always give dedicated advice and put the interests of customers first.
How is Intech Conveyor designed?
Intech conveyor belts are designed to simulate on 3D software and have a "R&D" product research and development department, so the products are processed, manufactured, tested and evaluated for quality, durability, and aesthetics very carefully. before production and sold to customers. That is the difference between Intech Group and other companies in Vietnam.
- Frame system: Usually made of aluminum profile, powder coated steel or stainless steel.
- Conveyor belt: Usually 2mm and 3mm thick PVC tape or 1.5mm thick PU tape or using conveyor rollers depending on customer requirements.
- Traction roller in galvanized steel or aluminum Ø50, Ø60, Ø76, Ø89, Ø102 ...
- Roller supporting galvanized steel or stainless steel Ø25, Ø32, Ø38.
- Controller : Inverter, sensor, timer, sensor, PLC,...
- Chain or belt drive conveyors.
- Geared motor with capacity from 25W to 2.2KW.
There are also a number of other components depending on the application of the conveyor system (Conveyor System). All parts are designed rationally, scientifically, optimally to bring high efficiency.
Conveyor used in which field?
Conveyor systems are widely used in many industries due to the many benefits they offer:
- Conveyors can safely transport materials from one level to another, which, when done by human labor, would be difficult and costly.
- They can be installed almost anywhere and are much safer than using forklifts or other machinery to move materials.
- They can move a wide range of shapes, sizes and weights. In addition, many devices include advanced safety features that help prevent accidents.
- There are many options available to operate the conveying system, including hydraulic , mechanical and fully automatic systems, equipped to suit individual needs.
Conveyor systems are commonly used in many industries, including Mining, Automotive, Agriculture, Computers, Electronics, Food Processing, Aerospace, Pharmaceuticals, Chemicals, and Packaging. bottles and canning, printing finishing and packing,.... Although a wide variety of materials can be transported, some of the most common include food items such as: beans and nuts, bottles and cans , auto parts, scrap metal, medicine and powder, wood and furniture, grain and fodder,...
There are many important factors in choosing the correct conveyor system. It is important for you to know how a conveyor system will help in your field. Several areas are required to adopt a conveyor system such as: conveying, agglomeration and grading, material size, weight and shape and where loading and receiving points are required.
How much does a conveyor system cost?
The cost of the cheap or expensive system is not the story of the initial investment cost, but depends on the "value brought". No matter how cheap the system is, if it does not meet the needs of the user properly and fully, it is definitely an expensive product. And a product that, although expensive at first, has "value brought" in the end, it is a cheap product. So take a close look at the market and make your decision accordingly.
When you invest in a conveyor system, you need to keep in mind that the conveyor will also reduce your overall system operating costs. The cost depends on the type of conveyor belt, length, speed, size and method of conveying.
How to maintain conveyor system?
Conveyor systems are an effective solution in moving the company's products. Steps a company can take to ensure that it is operating at peak capacity include:
- Regular check-ups and system reviews
- Closely monitor the motor and reducer
- Train staff to operate according to manufacturer's standards.
Choosing the right type of conveyor, designing the right system and paying attention to regular maintenance practices, etc. will also help increase the life of your conveyor system.
A properly designed conveyor system will last a long time if properly maintained. Overhead conveyor systems have been used in many applications from store displays, assembly lines to paint finishing plants and more.
Intech Conveyors - Our Solution, Your Success!
Conveyor systems manufactured by Intech Group always require materials suitable for heavy load displacement and wear resistance to hold over time without shrinking due to deformation.
If you need a conveyor system, whether it is logistics, food industry or commercial use, Intech Group can help and discuss with you what you need and design a custom solution. for your business. If you are unsure about conveyor systems and how they can benefit your business by increasing throughput and reducing costs, contact Intech Group for assistance.
Intech Group has more than 10 years of presence in the Vietnam market, making its mark in many big projects in Vietnam and exporting to the international market. Satisfy the maximum benefits of customers "Quality products - Professional services - Competitive prices".
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Frequently asked questions
❖ What is conveyor belt?
Conveyor belt (BT) is a device that conveys products, materials, etc., which helps to move from one location to another with fast, efficient and accurate speed. The system is designed to withstand heavy workloads, severe working environment conditions, as well as move in different directions. Types of BT are composed of many different types of materials, the types are very rich and diverse...
❖ What types of conveyor belts are commonly used in industry?
Each type of conveyor is built specifically for each business with different add-ons and ancillary equipment to ensure it can handle loads well, move product at required speeds or can handle raw materials. Whether each type has its own characteristics to adapt to each transportation condition.
- Color: blue, white, matte
- Material type: plastic, 304 stainless steel, profiled aluminum, heat resistant, ribbed, metal, rulo
- Shape: small (mini), 90 or 180 degree curved, inclined, sloped, vertical, perpendicular, 1 tier, 2 tier, multi tier
- Size, thickness: 2mm, 3mm, 12m...
❖ How does the conveyor belt work?
Typically, a conveyor system consists of a conveyor belt that extends over two or more pulleys. The belt forms a closed loop around the pulley so that it can continuously rotate. The drive pulley pulls the belt causing the material to move. Common conveyor designs use a rotor to power the drive pulley and belt. The belt remains attached to the rotor through friction between the two surfaces. In order for the belt to move efficiently, both the drive pulley and the idling must run in the same direction. The speed of the conveyor can be adjusted to suit the traveling conditions. With a very low extension coefficient, the conveyor belt is easy to transport over long distances at high speed.
❖ What are the benefits of using automatic conveyors?
The main advantage of conveyor systems is that they automate a lot of the human work involved in the production and transportation of materials. Conveyor belts have revolutionized the industry by not only increasing the speed of material transportation over long distances, but also cutting down on labor and minimizing manual handling of materials. It's easy to see why more and more companies and industries are using conveyor systems with the many benefits they offer.
- Save time: Materials can be moved from one location to another or from one floor to another quickly and easily.
- Continuous operation: Material is loaded and unloaded continuously for long periods of time without interruption or stopping.
- Automatic Unloading: Conveyors can be designed to automatically unload materials without manual labor.
- Motion control: Shipping systems feature speed controllers to monitor how quickly items are moving along the system, eliminating concerns about handling problems or breakdowns.
- Orientation: Modern conveyors, with new controls, can move forward or backward. This makes it easy to adjust production operations.
- Low maintenance: The vast majority of conveyors require low maintenance, although some have motors and parts that need to be checked and replaced on an ongoing basis. The need for maintenance depends on the use of the conveyor and the environment.
- Safety: Conveyor belts are the safest method of moving materials through a facility or production floor. They are integrated with toggle switch, emergency stop switch and speed regulation.
- Heavy load: Conveyor is a part of an automated system capable of moving hundreds or thousands of tons of material in an hour or a day.
❖ How to choose the right conveyor system?
There are many ways that a conveyance system can be tailored to an operation to increase efficiency and improve speed. Before making a decision to install a conveyor system, several important considerations need to be considered, each conveyor is designed to meet the needs of a particular application.
Conveyor system requirements: - Space: Conveyor system manufacturers check the available space to determine conveyor design. This step requires identifying points of interaction, openings, obstructions, or any areas that may impede the movement of the material.
- Load Capacity: Once the system has been laid out and modeled, it must be determined how much material it can carry. Overloading can damage the conveyor system or cause the system to stop working midway. Factors that affect load capacity are the overall length and width as well as the drivetrain.
- Speed: The speed of a conveyor system is measured in m/min. The average speed of most transmission systems is 20m/min, the speed can be lowered or raised to suit the application.
- Material Handling Type: Powder material handling has a different set of parameters than conveyor systems that handle bulky solid items. A well-designed powder and liquid conveying conveyor system should be tight enough to prevent powder or liquid from escaping. As with other conveying systems, careful examination of material properties is required.
- Configuration: Conveyor systems come in many shapes, styles, sizes, and forms. They can be vertical, inclined, angled, horizontal, curved. Since each system is designed to suit a particular application, it will not be possible to cover all the different configurations.
- Drive system: The driving force of an automatic conveyor system is the power to move the material. It has a bearing to keep the materials moving along the belt. Drive systems can be single or variable speed according to their design. They usually have a gear system powered by a motor. Variable speed actuators have become popular for modern transportation because they allow for changes in the material flow.
- Safety: Conveyor systems are regulated by the Occupational Safety and Health Administration and must meet government safety requirements. We manufacture conveyors that are aware of the regulations and comply with them. Conveyor systems are a precaution that protects employees from having to lift and move bulky materials.
❖ Where are conveyor belts used?
- In the manufacturing industry, assembling components, electronic equipment, assembling cars, motorcycles, electric bicycles...;
- In the manufacturing industry food, medical, pharmaceutical, garment, footwear,...;
- In supermarkets, shopping malls, airports
- Used to transport goods, pack products,...;
- Application of transportation, sorting and classification in the field of Logistics;
- In addition, Intech Group conveyors are also applied to many other manufacturing industries to bring the highest economic efficiency.
❖ Why regular conveyor maintenance?
Conveyor belts need regular maintenance to increase efficiency. Businesses should prioritize taking care of their conveyor systems to ensure there is no disruption to their production, packaging or delivery. Companies using conveyor systems can consider certain aspects to ensure their conveyors are operating at optimal capacity such as regular checks, system evaluations, close engine monitoring, assurance. replacement parts are readily available and the operator team is trained in operating the system and is aware of what to look for when identifying a fault or problem.
Why is regular conveyor maintenance important? - Keep the device in good condition
- Reduce the wear rate of equipment as much as possible
- Identify potential and existing problems
- Create opportunities to increase efficiency and optimize
- Improve occupational safety and health
❖ What are the changes in modern conveyor systems?
Over the years, conveyor systems have been continuously improved to operate more efficiently and require less maintenance. Today's conveyor systems are computer controlled and automation is used for maximum performance and flexibility. In the future, better technology and artificial intelligence (AI) are predicted to refine conveyors to further reduce maintenance and breakdowns as well as eliminate direct human supervision while the process works. work is in progress.
Many types of conveyor systems exist today, they are very versatile and can be used to transport small components such as electronic circuit boards or larger components such as gearboxes and motors. Conveyor belts can move items in straight lines, curved angles, between floors through inclines and slopes, or are used in the sorting process of goods. Conveyor belts are applied in all fields, it can work alone or in combination with other devices such as Robots. No matter how challenging your automation needs are, a conveyor system can be designed to meet that need.
❖ Intech Group Conveyor covers all provinces and cities in Vietnam
Intech Group in the process of development has established and maintained solid relationships with a large number of partners and customers in all provinces and cities across the country. The strong development of Intech Group is achieved thanks to the quality products and support services that the company provides to customers. Setting up its headquarters in Hanoi and Ho Chi Minh to affirm the investment in the business strategy of Intech Group, commitment to accompany and bring customers the best products and services.
Intech Group expands its operation scale throughout the provinces to meet the maximum demand for conveyor belts, helping Intech Group to come closer and build closer relationships with customers. Intech Group conveyors cover all provinces: Hanoi, HCM, Da Nang, Thanh Hoa, Hai Phong, Hung Yen, Ha Nam, Nam Dinh, Hai Duong, Thai Nguyen, Vinh Phuc, Hoa Binh, Bac Giang, Northern Ninh, Binh Duong, Binh Phuoc, Long An, Dong Nai. Tay Ninh...
Not only highly appreciated by customers, Intech Group's automation solutions are also well appreciated by many major newspapers and leading review sites:
❖ Why are conveyor systems commonly used?
Conveyor systems can be used for many reasons but are mainly used to save labor costs while increasing productivity on the part of the production or transportation process which of course means they have can get more products manufactured or sorted and sent to customers faster and more efficiently. Due to the reduced labor required to perform the task, conveyor systems often reduce the space required to move items and free up workspace. Belt conveyors are the most commonly used type of conveyor as they are the most versatile and the least expensive while being able to transport a wide range of shapes, large or small, light and heavy.
❖ The development history of conveyor belts?
With regard to growth, conveyor and material handling system manufacturers are experiencing maximum exposure in industries such as automotive, pharmaceutical, packaging and various manufacturing plants. Mobile conveyors are also growing rapidly in the construction sector, and by 2014, purchase rates of conveyor systems in North America, Europe and Asia are likely to grow even higher.
The types of conveyors most commonly purchased are roller conveyors, chain conveyors, and conveyors at packaging plants and industrial plants, where finishing and product monitoring are often performed. The commercial and residential sectors are increasingly deploying conveyors at airports, shopping malls, and more.
❖ Top 10 popular conveyor types of Intech Group
Here are 10 popular types of Intech conveyor belts used by customers the most: 1. Mini conveyor belt
Advantages: Has very high durability, withstands large loads, withstands impacts from the environment, high temperatures, strong impacts...
Structure: - Conveyor belt: Fabric rubber, Ninon rubber from 2mm to 12mm thick.
- Conveyor frame: Usually made of steel, stainless steel, or profiled aluminum.
- Pulling roller: Usually galvanized steel, stainless steel, diameter 89mm, 102mm, 133mm.
- Traction motor: It is a geared motor, with a capacity from 0.4KW to 3.2KW.
- Drive mechanism: Driven by sprocket or belt.
- Rollers in Steel, Stainless steel, or rubber coated
- Control cabinet: Including inverter, sensor, PLC, ... and electrical switching devices.
- Other auxiliary devices are also available depending on the application of the conveyor.
3. Roller Conveyor
Curved roller conveyors are directional conveyors that move products at an angle of 30°/45°/60°/90°. Divided into 2 types with motor and without motor.
Curved conveyors are used to transport all kinds of different items such as crates, bags, pallets…. Oil resistant, anti-corrosion can be used in many different environments.
6. Chain Drive Roller Conveyor
The structure is simple, including the conveyor frame and the free roller system, so it is easy to disassemble, repair and maintain.
Powder coated steel conveyor frame, great strength and rigidity, allows transporting large and heavy containers with ease.
Galvanized free rollers resist wear during transmission, linked together via sprockets.
Specifications:- Stainless steel conveyor frame
- Stainless steel conveyor rollers, diameter Ф34, Ф42, Ф60, Ф76, Ф90,… (according to installation requirements)
- Plastic fenders
Drive speed: 5-20 m/min.
- Loading capacity: 50-200 (kg/m).
7. Plastic coated steel roller conveyor
- Dimensions: W2000xL7810xH910
- Conveyor legs painted white
- Shoulders, chain guards painted orange
- The gear reducer motor is properly designed for the best performance of the conveyor belt
- Heat-resistant plastic coated steel rollers
8. Rubber coated steel roller conveyor
- Dimensions: W300 x L4200 x H800
- Rubber coated galvanized steel roller
- Steel frame with white painted box
- ZD engine
- Steel legs, box steel horizontal braces
9. Stainless steel roller conveyor
- Dimensions: L2700 x W640 x H620
- Stainless steel roller with thick cover
- High rigidity roller shaft
- Roller bearings with clear origin
- The frame is box steel
10. Folding Roller Conveyor
- Frame made of galvanized steel, stainless steel
- Using steel conveyor rollers, stainless steel rollers with high durability
- Conveyor belts have the ability to stretch and fold, so they work well in all terrains
- Can be bent to many different angles
- Easy to adjust the speed, and the ability to rotate rotation flexibly
- Easy to move thanks to the sturdy locking wheel system
- The stacking conveyor is easy to disassemble to increase or decrease the length
- Disassemble the foot frame to adjust the height increase and decrease
- Loading applications with a hard bottom plane
- Conveyor operates by speed reducer motor, speed control inverter
